Style

Hinged-lid mailer, shipping carton

Board

E-flute corrugated

1.5 mm, kraft or white liner

Printing

Outside, inside, or both

Extras

Tear strip, double adhesive for returns

Custom insert available

Sizes

Made to measure

Minimum order

100 boxes

What to know

A mailer is shipped, not shelved, so the priorities differ from a retail box.

Strength at the corners

Corners take the knocks in transit, so board and fold matter more than finish.

A lid that stays shut

A good lock or tear strip keeps the product from moving or spilling out.

The right size

Oversized boxes cost more to ship and let the contents rattle.

Print the inside

Inside printing is where e-commerce brands get the most value, because it is the first thing the customer sees when the box opens.

Artwork requirements

A mailer needs a die-line, not just a design.

✓

Bleed: 5 mm on all sides

✓

Resolution and colour: 300 dpi, CMYK

✓

Accepted files: PDF, AI

✓

Place artwork on our die-line, outside and inside panels separately

Lid
Side
Base
Side
Front

Flat die-line (red dashes show fold and cut)

Turnaround and
delivery

5–7

working days from artwork approval, for a standard run.

Proof and approval 1 day
Printing 2–3 days
Die-cutting and assembly 1–2 days
Delivery in the UAE 1–2 days

Use cases

  • Online fashion store Branded outside, printed inside, with a return adhesive strip for easy exchanges.
  • Subscription box The same box every month, with an insert card that changes with each delivery.
  • Corporate welcome kit New office or new hire kits that open to a printed message from the team.

Frequently Asked Questions

Corrugated board is designed for it. Tell us the weight and fragility and we will advise on flute and thickness.

Yes, and plain kraft outside with a printed interior is a popular, cost-effective combination.

Yes. They store flat and are assembled by hand without tape.

[Answer to be written.]